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PRODUCT HIGHLIGHTS |
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• Graphite and glass prepreg |
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• Film adhesive |
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• Metal frame and fasteners |
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• Flame spray lightening strong protection |
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• Designed and developed jointly with Boeing IPT |
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• Yield-Cost reduction of 54% |
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• Achieved 20% savings over target weight |
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• Redesigned, retooled, fabricated First article within
12 months |
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• Awarded Boeing Silver Eagle |
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• Award in
1996 – first time quality |
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• One part shipped every 3 week |
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FABRICATION AND INSPECTION TECHNIQUES |
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• Hand Lay-up |
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• 5-Axis machining |
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• Precision routing |
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• Through transmission NDT inspection |
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• Co-cure process |
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• Cured composites |
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• Molded stiffeners |
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• Lean manufacturing process |
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• Laser track dimensional inspection |
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• Gerber ply cutting |
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• Manufactured with less than 1,000 man hours |
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